INDUSTRIAL DESIGN

3D Modeling Services

We provide 3D part modeling services for industries like Automobile, Manufacturing, Consumer Goods, General Engineering Production, and Aerospace etc . Our 3D part modelers and tool setters are well versed with the industry standards, and pay great attention to complex details such as heat and stress treatments, material tolerance, welding details etc. while creating a 3D model.We are well-equipped to provide intense views of any mechanical parts as per your exact requirements, helping you on a clear understanding.

Our services include

Multi-view representation of machine parts (balloons and leader lines) in 3D

• 3D machine parts modeling for automotive components and other industrial fixtures
• 3D modeling for assemblies and collection of parts
• 3D modeling for components in Aerospace, Automobile, Electronics, etc.
• 3D modeling for sheet metal and plastic molding
• 3D modeling from 2D details
• 3D CAD models and sectional views

Product Design & Development

At Cogito Solutions, we specialize in converting your product ideas into real-life designs and products, optimizing each developmental phase right from conceptualization to prototyping, manufacturing, and inspection. we can ensure manufacturability of your products with huge cost efficient and with high end technologies for better performance. We have worked with clients to design and develop products in engineering, heavy machinery, electrical goods, medical equipment, outdoor and indoor appliances, etc. Our end-to-end services for product design and development are provided with specialized care as required by you, making us one of the few versatile product designs and development services providers

Our services include

• Product Conceptualization
• Product Design Support
• Product Design Customization
• Virtual Rapid Prototyping
• Value Engineering
• Product Design Extension and Quality Check

Special purpose machine design

Automation and technological advancements have drastically changed the manufacturing industry. We help and develop technologically advanced machines that meet your specific needs by employing a highly specialized team that provides assistance with the design of the specialized tools and machinery. No matter how small or big your design requirements are, we are equipped to precisely cater to it. From the initial conceptualization phase to complete design, we provide you with end-to-end design support.

we provide ideas for big machines with wide array of application which includes..

• Specialized industrial machines
• Processing and packaging equipment
• Welding automation
• Gantry pick and place systems
• Automated test equipment
• Tooling systems for casting and sheet metal
• Specialized manufacturing equipment
• Articulating arms
• Part transfer chutess
• Rapid prototyping

Our special purpose machine design services involve:

• Conceptual design
• Detailed drawing
• Legacy CAD conversions

Reverse Engineering

AReverse Engineering techniques are effectively used in scenarios where physical models may require digital interpretation for enhancing or modifying the product to suit a different segment/application. We convert the given physical models or image files of the product to digital models using 3D parametric modeling tools with accuracy and integrity. The accuracy of reverse engineering depends on the process followed for different parts of the product. Cogito team has a cumulative experience in building engineering drawings, 3D and 2D models, and digitization which is a clear distinction over other reverse engineering companies.

we provide ideas for big machines with wide array of application which includes..

• Detailed Dimensional/Geometric Analysis
• Quality Control Inspection
• Manufacturability Analysis
• Prototyping
• Design for Manufacturing and Assembly (DFMA) Analysis
• 2D and 3D Drawings

Finite Element Analysis

Finite element (FEA) methods along with structural analysis or stress analysis are commonly used in many industries, especially during complex stress problems. Stress analysis can be applied extensively in several manufacturing scenarios where safety factors have to be determined or cost, material, weight, strength, etc., have to be optimized. The analysis is also a cost-effective alternative to experimental testing.

Working with firms across the globe, our team of engineers, analysts, and quality systems work on advanced analysis tools to help you make your product design flawless. Our finite element analysis services cover...

• Structural Analysis
• Static and Dynamic Analysis
• Electromagnetics
• Fluid-Structure Interaction
• Composite Analysis
• Thermal Analysis (Steady State and Transient)
• Multi-body Dynamic Analysis
• Stress, Fracture Analysis, and Fatigue Analysis Explicit Dynamic Analysis

Computational Fluid Dynamic Analysis

Computational Fluid Dynamics (CFD) utilizes several numerical approaches to solve three-dimensional fluid flow problems. CFD is extensively used for industries such as aerospace, automotive, HVAC, building external and internal analysis, manufacturing, product design, etc. CFD works out to be a quick & effective tool to predict the performance of the system in design stages, ensuring safe, efficient and engineered solutions.

We offer CFD analysis & consultancy for fluid flow related applications. For building design & industrial environment control we provide CFD analysis for thermal comfort, fire & smoke analysis, contaminant control, precision temperature control, wind load analysis, pollution control for townships, industrial installations-cooling towers etc.

TECHNICAL EXPERTISE

• Internal Flows (Ducts,Pipes)
• External Flow (Aerodynamics, Radiator Cooling)
• Thermal Analysis (Conduction, Convection & Radiation)
• Compressible & In-compressible Flows
• Multiphase Simulations
• Particle Transport & Discreet Element
• Fluid Structure Interaction (FSI)
• Rotating Machinery & Moving Mesh

AREAS OF EXPERTISE

• Smoke & Fire Analysis
• Specise (CO, CO2, TMA) Contamination Analysis
• Data-center Cooling Applications
• Industrial Ventilation & Air-conditioning Applications
• Thermal Comfort Analysis (Cooling Towers, Chillers)
• Kitchen Ventilation & Cooking Facilities
• Cooling Towers & Chiller Analysis
• Room Acoustics
• Safety Evacuation
• Wind Impact on High Rise Structures, Pedestrian Comfort Analysis
• Electronics Cooling
• Turbo-machinery Design & Performance Analysis

Plant Design & Management

PDMS services team comprises of experienced and highly skilled draftsmen, project managers, designers, and senior engineers who help us offer timely, high-quality, and cost-effective PDMS Solutions within a quick turnaround. Our experienced mechanical engineers create the most efficient plant designs which allow our clients manufacture to different types of products with ease without facing any bottlenecks.

Our PDSM team can provide complete plant design engineering services and has extensive work experience on many plant design management system tools. You can collaborate with us when you must introduce advanced machinery, expand your business, increase efficiency, reinvigorate your manufacturing capabilities, reduce operating costs, etc. Our team is always geared up to bring the newest developments in plant design.

• Detailed Engineering
• Drafting and Design Services
• 3D Modeling and Design
• As-built Drawings Documentation
• On-site Engineering Assistance and Consultation
• PDMS Inputs Assistance
• PDMS Deliverables Assistance)
• PDMS Review and Acceptance Support